„Without Data, AI is worthless.“

© Petra Homeier / Die Magaziniker & AI

Arti­fi­cial intel­li­gence is a key tech­nol­o­gy that is also increas­ing­ly find­ing its way into the ener­gy sec­tor. Roland Götz, Head of Inno­va­tion and Tech­nol­o­gy at Maschi­nen­fab­rik Rein­hausen (MR), explains what con­tri­bu­tion the Rein­hausen group is already mak­ing and what oppor­tu­ni­ties arise for grid oper­a­tors from com­pre­hen­sive data col­lec­tion and the use of AI.


Artificial intelligence is already helping doctors with diagnoses, cars can drive autonomously thanks to its support, and AI is even writing software autonomously. Will AI soon be controlling our power grids fully automatically?

Prob­a­bly not, since we are still in the begin­ning. And in crit­i­cal infra­struc­ture in par­tic­u­lar, it is still usu­al­ly peo­ple who make the final deci­sion. This is also the case in med­i­cine. But Arti­fi­cial intel­li­gence will grad­u­al­ly play an ever greater role in mas­ter­ing the increas­ing com­plex­i­ty of our net­works. And it is already being used in many areas. At MR, we have been work­ing with machine learn­ing for 20 years. It all start­ed with our dehy­drat­ing breathers. That was the first time we imple­ment­ed self-learn­ing algo­rithms for con­trol. We have grad­u­al­ly com­plet­ed our sen­sor port­fo­lio and equipped our prod­ucts with intel­li­gent algo­rithms. In par­tic­u­lar our solu­tions for eval­u­at­ing oper­at­ing resources are becom­ing increas­ing­ly com­pre­hen­sive and pre­cise thanks to AI. How­ev­er, the poten­tial is far from exhaust­ed.

What is the greatest potential of AI solutions?

In view of the tech­no­log­i­cal advances in com­put­er and data pro­cess­ing, cur­rent­ly par­tic­u­lar­ly in large lan­guage mod­els, there seem to be no lim­its. In the near future, I see the great­est advan­tages in the sta­tus assess­ment of the var­i­ous assets in the net­work and in net­work man­age­ment. How­ev­er, for AI to be able to exploit its advan­tages, it first needs a lot of data – with­out data, AI is worth­less. Com­pre­hen­sive data col­lec­tion for trans­form­ers, cir­cuit break­ers and cables is there­fore essen­tial. To make this pos­si­ble, we are work­ing on reduc­ing the costs of dig­i­tal­iza­tion.

How would you like to reduce the costs of digitalization transformers?

Arti­fi­cial intel­li­gence helps us here too. At the moment, I can’t tell you too many details, but we are cur­rent­ly test­ing algo­rithms that draw con­clu­sions from the mea­sure­ment data of a few sen­sors and cal­cu­late val­ues for oth­er fic­ti­tious or dig­i­tal sen­sors. The soft­ware com­pen­sates for the func­tion of oth­er sen­sors, so to speak, by intel­li­gent­ly com­bin­ing the mea­sure­ment data with his­tor­i­cal data and eval­u­at­ed mod­els. This enables us to assess the con­di­tion of trans­form­ers cost-effec­tive­ly and effi­cient­ly.

Regarding more efficient condition assessment: Can this already be realized today?

ETOS® is already estab­lished on the mar­ket at field lev­el for mon­i­tor­ing and col­lect­ing data from trans­form­ers. With its Asset Intel­li­gence func­tion and our DGA inter­pre­ta­tion, for exam­ple, we already offer data and mod­el-based solu­tions for more effi­cient con­di­tion assess­ment includ­ing rec­om­mend­ed actions for oper­a­tors. That trans­form­ers them­selves will soon be active­ly con­tact­ing asset man­agers for con­di­tion-based main­te­nance or nec­es­sary repairs is obvi­ous. Mes­sages will then come either from the oper­at­ing sys­tem on the trans­former – such as our ETOS® – or from a dig­i­tal twin in an asset per­for­mance man­age­ment sys­tem such as TESSA® APM.

Can AI also help to optimize grid management?

Def­i­nite­ly, that’s the future! We are already work­ing on such a solu­tion togeth­er with a part­ner. Real-time con­di­tion assess­ment of var­i­ous trans­former assets, cir­cuit break­ers and cables in com­bi­na­tion with his­tor­i­cal data and, for exam­ple, weath­er fore­casts, offers immense poten­tial. One exam­ple here is proac­tive trans­former cool­ing in order to with­stand upcom­ing pow­er peaks or over­loads with a min­i­mized reduc­tion in ser­vice life; and this is just the begin­ning. To some extent, this is already a real­i­ty, but in the future AI will play a much greater role in net­work man­age­ment.

 „We have been work­ing with trans­form­ers and their com­po­nents for sev­er­al decades and know exact­ly what we are doing. This exper­tise is embed­ded in our algo­rithms.“

Roland Götz, Head of Inno­va­tion and Tech­nol­o­gy at MR

How can you ensure that AI is used safely in critical infrastructure?

Any­one who uses Chat­G­PT knows that answers can also be wrong because AI some­times hal­lu­ci­nates a lit­tle. Although the results seem plau­si­ble, they are fac­tu­al­ly wrong. Of course, this must not hap­pen with our AI solu­tions and mod­els, which have to be one hun­dred per­cent reli­able. To train our algo­rithms, we there­fore only use data that we have col­lect­ed and processed our­selves in field tests or that has been made avail­able to us by net­work oper­a­tors for these pur­pos­es.

Every step, from label­ing the data to check­ing its plau­si­bil­i­ty and test­ing, is car­ried out by our own experts. We have been work­ing with trans­form­ers and their com­po­nents for sev­er­al decades and know exact­ly what we are doing. This exper­tise is embed­ded in our algo­rithms. Because our prod­ucts are used in crit­i­cal infra­struc­ture, they are also sub­ject to the new EU AI Act which impos­es par­tic­u­lar­ly strict rules on the han­dling of data and the use of arti­fi­cial intel­li­gence in gen­er­al. Of course, we com­plete­ly com­ply with all known require­ments of the EU AI Act.

What happens to customer data?

Quite sim­ply: it stays with the cus­tomer. Nei­ther MR nor third par­ties have access to cus­tomer data, either at the field lev­el with ETOS® or in the Asset Per­for­mance Man­age­ment Sys­tem with TESSA®. To this end, we have imple­ment­ed an ISMS infor­ma­tion secu­ri­ty man­age­ment sys­tem based on ISO 27001 to ensure that data pro­tec­tion and IT secu­ri­ty are guar­an­teed for our sys­tem solu­tions dur­ing devel­op­ment and, of course, lat­er dur­ing oper­a­tion. But of course we are always hap­py to receive data from real net­work oper­a­tions because this makes our AI solu­tions even bet­ter which also pro­vides ben­e­fits to our cus­tomers.

4 examples of how artificial intelligence can help energy suppliers


1. Optimized network management

The increas­ing com­plex­i­ty of grids is mak­ing con­trol more and more dif­fi­cult. AI can help to opti­mize and, in future, auto­mate grid man­age­ment by incor­po­rat­ing both fore­cast data and the sta­tus data of oper­at­ing resources into the deci­sion-mak­ing process.

2. Self-learing transformers

A trans­former that opti­mizes itself? This may also be pos­si­ble with AI-based sys­tems. A trans­former would then con­tin­u­ous­ly ana­lyze grid para­me­ters and sen­sor data and com­bine them with his­tor­i­cal data in order to proac­tive­ly adjust its tap-chang­ers to com­pen­sate for grid fluc­tu­a­tions in real time.

3. Predictive maintenance

Of course, it is best if no faults occur in the first place. To this end, AI-sup­port­ed sys­tems could inde­pen­dent­ly ana­lyze the sen­sor data for trans­form­ers and oth­er oper­at­ing equip­ment and auto­mat­i­cal­ly report when main­te­nance is required, even before a fault occurs. AI could also plan ser­vice calls inde­pen­dent­ly and thus make bet­ter use of scarce human resources.

4. Fast error detection

Local­iz­ing net­work faults is often com­plex and time con­sum­ing, although rapid inter­ven­tion is required in such cas­es to min­i­mize sup­ply inter­rup­tions. AI can help to ana­lyze net­work dis­rup­tions in real time and auto­mat­i­cal­ly rec­om­mend actions to rec­ti­fy them.

AI made by Reinhausen


The fol­low­ing prod­ucts and solu­tions with AI tech­nol­o­gy are already avail­able.

Intelligent breathers

MESSKO® MTRAB® 2.5 dehy­drat­ing breathers con­tin­u­ous­ly mon­i­tor mois­ture con­tent, and a self-learn­ing algo­rithm rec­og­nizes the breath­ing behav­ior of a trans­former to ensure that regen­er­a­tion only takes place dur­ing the exha­la­tion phase, there­by ensur­ing that mois­ture is removed to the out­side and no mois­ture gets into the insu­lat­ing oil.

Smart stethoscope

MSENSE® VAM is a robust mea­sure­ment sys­tem that ana­lyzes the vibra­tions that occur dur­ing the switch­ing process of an on-load tap-chang­er. These vibra­tions are then eval­u­at­ed using a dynam­ic and self-learn­ing lim­it val­ue curve. MSENSE® VAM thus enables mechan­i­cal irreg­u­lar­i­ties, time dif­fer­ences in the switch­ing process or anom­alies in the on-load tap-chang­er to be detect­ed and report­ed.

Blood test for tap-changers

Unlike con­ven­tion­al, often inac­cu­rate approach­es to oil analy­sis based on gas ratios and lim­it val­ues, the MR solu­tion for on-load tap-chang­ers uses math­e­mat­i­cal-sta­tis­ti­cal algo­rithms. In addi­tion to gas con­cen­tra­tions, meta­da­ta such as the type, age and oper­at­ing fre­quen­cy of the tap-chang­er are also tak­en into account. Com­bined with MR’s expert knowl­edge, the result is a reli­able analy­sis of the insu­lat­ing medi­um.

Blood test for transformers

Just as blood pro­vides infor­ma­tion about a person’s state of health, oil does the same for trans­form­ers. The online oil analy­sis devices in the MSENSE® DGA series con­tin­u­ous­ly check for fault gas­es and mois­ture in the insu­la­tion medi­um. Using AI, a train­ing data set is used to deter­mine the cor­re­la­tion between the actu­al tar­get val­ue, the sen­sor sig­nal and the fault. The advan­tages: The design of the mea­sur­ing sys­tem is more cost-effec­tive and less com­plex.

Warning system for flashovers

At what volt­age does a flashover poten­tial­ly occur in a trans­former? The BDV indi­ca­tor in ETOS® mon­i­tors the dielec­tric strength of the insu­lat­ing oil and warns when inter­ven­tion is required. The break­down volt­age is main­ly influ­enced by the rel­a­tive humid­i­ty in the oil and is cal­cu­lat­ed using an AI-based mod­el approach. With the help of oil-spe­cif­ic para­me­ters embed­ded in the soft­ware, the absolute humid­i­ty in ppm (mg/kg) can be cal­cu­lat­ed.

Virtual transformer doctor

ETOS® Asset Intel­li­gence ana­lyzes all sen­sor data of a pow­er trans­former holis­ti­cal­ly. A Bayesian net­work then checks which error pat­terns best match the error pat­terns that have occurred and also not occurred. In addi­tion, the a pri­ori prob­a­bil­i­ties for typ­i­cal trans­former faults and the accu­ra­cy of the sen­sors are tak­en into account. The sys­tem then pro­vides a prob­a­bil­i­ty esti­mate for all known trans­former prob­lems and sup­ports spe­cial­ists in mak­ing quick and clear diag­noses.

Intelligentes Flottenmanagement

The TESSA® APM asset man­age­ment soft­ware sup­ports the plan­ning of main­te­nance mea­sures and invest­ments. It is based on online data from ETOS® as well as offline data, such as that col­lect­ed dur­ing on-site inspec­tions. The intel­li­gent soft­ware eval­u­ates the data, rec­og­nizes trends and makes rec­om­men­da­tions for action. AI also helps in this regard.

Innovative cable monitoring

Intel­li­gent algo­rithms are also used in HiMON® — a mod­u­lar mea­sure­ment and con­di­tion assess­ment sys­tem that the Rein­hausen sub­sidiary HIGHVOLT has devel­oped for rapid local­iza­tion of cable break­downs and detec­tion of par­tial dis­charges.

Smart production

Rein­hausen is increas­ing­ly rely­ing on AI not only in the prod­ucts them­selves, but also in its pro­duc­tion process­es where it is used as a tool to opti­mize pro­duc­tion process­es and short­en deliv­ery times.


YOUR CONTACT PERSON

Do you habe any ques­tions about arti­fi­cial intel­li­gence at Rein­hausen?
Roland Götz is here for you:
R.Goetz@reinhausen.com


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