Switch to digital now

© Maschinenfabrik Reinhausen

A hun­dred years ago, the inven­tion of the high-speed resis­tor-type tap-chang­er enabled effi­cient grid mesh­ing. Today, MR is flip­ping the switch again—with dig­i­tal solu­tions that mod­ern­ize indi­vid­ual trans­form­ers and entire fleets, and opti­mal­ly pre­pare new devices for future require­ments.


While trans­form­ers are at the heart of the pow­er sup­ply, with the ever-increas­ing demand for elec­tric­i­ty, they often reach their load lim­its. And while every over­load puts the trans­former at risk of fail­ure, dig­i­tal mon­i­tor­ing sys­tems can pre­cise­ly record uti­liza­tion and pre­dict how long an over-load is safe. In addi­tion to aging equip­ment, due to demo­graph­ic changes, more and more knowl­edge car­ri­ers are retir­ing who can deter­mine at a glance where the prob­lem lies with a trans­former. This is exact­ly where MR’s dig­i­tal solu­tions come in. They pro­vide real-time infor­ma­tion on three dif­fer­ent lev­els to enable informed deci­sions to be made–step by step and indi­vid­u­al­ly cus­tomiz­able.

Flexible digital start

MR’s dig­i­tal ser­vices are designed as a mod­u­lar con­cept so that oper­a­tors can start small and grad­u­al­ly expand to even more intelligence–or opt for the smart, all-inclu­sive pack­age of dig­i­tal sen­sors, oper­at­ing sys­tem, and asset per­for­mance man­age­ment soft­ware from the out­set. MR has switched to dig­i­tal and you can also flip the switch in your trans­former fleet dur­ing the next main­te­nance. MR’s dig­i­tal­iza­tion experts will help with instal­la­tion and are avail­able to answer any ques­tions dur­ing oper­a­tion.

Take a look behind the scenes with intelligent sensors

Whether it’s oper­at­ing tem­per­a­ture, oil lev­el, or gas con­tent in the oil, with mod­ern, dig­i­tal­ly con­nect­ed sen­sors, even the small­est changes in trans­former oper­a­tion can be detect­ed at an ear­ly stage. From pro­cess­ing of specific mea­sure­ment variables–for exam­ple, using MESSKO® COMPACT to mea­sure oil temperature–to deter­min­ing con­cen­tra­tion ratios with MSENSE® DGA, the sen­sors col­lect impor­tant data that forms the basis for reli­able mon­i­tor­ing and a long ser­vice life for your trans­form­ers. The MR experts active­ly sup­port cus­tomers, from select­ing the right equip­ment for the dig­i­tal trans­former to com­mis­sion­ing. With the suc­cess­ful instal­la­tion of mod­ern sen­sors, the first impor­tant step toward dig­i­tal­iza­tion has been tak­en.

Easily digitize transformer information with ETOS®

ETOS® is a stan­dard­ized and mod­u­lar sys­tem solu­tion for mon­i­tor­ing, con­trol­ling, reg­u­lat­ing, and dig­i­tal­iz­ing pow­er trans­form­ers. It is the world’s first open oper­at­ing sys­tem for trans­form­ers which, thanks to its plug & play design, can com­mu­ni­cate with a wide vari­ety of sen­sors and be eas­i­ly inte­grat­ed into exist­ing configu­ra­tions. ETOS® col­lects mea­sure­ment data from the sen­sors, inter­prets it, per­forms cal­cu­la­tions, and out­puts a dig­i­tal over­all assess­ment of the trans­former. The volt­age and tem­per­a­ture of the trans­former can also be intel­li­gent­ly con­trolled as required. If sev­er­al trans­form­ers are equipped with ETOS®, the next stage of dig­i­tal­iza­tion can be “ignit­ed.”

Keep track of your entire fleet with TESSA®APM

Asset per­for­mance man­age­ment soft­ware solu­tions such as TESSA®APM offer advan­tages for oper­a­tors who want to mon­i­tor their trans­former fleets or com­pare their per­for­mance. The sys­tem con­tin­u­ous­ly col­lects oper­at­ing and sen­sor data, detects devi­a­tions at an ear­ly stage, and sug­gests tar­get­ed main­te­nance mea­sures to avoid unplanned out­ages. TESSA®APM pro­vides fact-based sup­port to asset man­agers in imple­ment­ing ISO 55001 by cen­tral­ly pro­vid­ing all rel­e­vant con­di­tion data and risk assess­ments. Thanks to open inter­faces, TESSA®APM can be eas­i­ly inte­grat­ed and oper­at­ed both in the cloud and local­ly.



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