With the flow of Time

For 100 years, Rein­hausen has been con­tribut­ing to a sta­ble pow­er sup­ply. A jour­ney through the his­to­ry of elec­tri­fi­ca­tion.


1926 — 1949

Large scale electrification begins

2 bil­lion peo­ple live on Earth

15 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

1926 elec­tric­i­ty comes from these sources:

Coal

78 %

Gas

2 %

Hydropow­er

15 %

Renew­ables

5 %

The key foun­da­tions of elec­tri­fi­ca­tion are laid by the 1920s: In 1866, Wern­er von Siemens makes elec­tric­i­ty gen­er­a­tion pos­si­ble using the dynamo-elec­tric prin­ci­ple. About a decade lat­er Thomas Edi­son makes the incan­des­cent light bulb suit­able for every­day use. And with the devel­op­ment of the trans­former in the 1880s alter­nat­ing cur­rent tech­nol­o­gy becomes the stan­dard for pow­er trans­mis­sion. The streets of major cities now glow with elec­tric light, and in more and more fac­to­ries, elec­tric­i­ty pow ers machines and dri­ves. But appear­ances are deceiv­ing: the gen­er­al pop­u­la­tion, espe­cial­ly in rur­al areas, still has no access to elec­tric­i­ty Uni­form stan­dards are also lack­ing, and the elec­tric­i­ty land­scape resem­bles a patch­work quilt, with pow­er gen­er­a­tion and con­sump­tion tak­ing place local­ly. Fur­ther­more, even where pow­er is already avail­able, the sup­ply is unsta­ble. Trans­form­ers that can be adjust­ed under load are intend­ed to change this. Although there are ini­tial attempts using tap chang­ers based on the reac­tor prin­ci­ple, they are tech­ni­cal­ly very com­plex.

The first tap changer

Before Dr. Bern­hard Jansen invent­ed the high-speed resis­tor-type tap-chang­er, trans­form­ers usu­al­ly had to be tak­en off the grid to change the trans­mis­sion ratio. Rein­hausen pro­duced the first pro­to­types in 1929 and launched its first suc­cess­ful mod­el, type C, in the 1930s. This design relied on a com­bi­na­tion of a hous­ing (tube) with a rotat­ing con­tact sys­tem. This enabled a more com­pact and main­te­nance-friend­ly design.

1901
Founding of Maschinenfabrik Reinhausen
1926
Patent for the high-speed resistor-type tap-changer
1929
Collaboration between Dr. Bernhard Jansen and MR begins
1933
OILTAP® C: First tap changer based on Jansen’s design
1942
The Scheubeck brothers take over MR

1950 — 1970

The years of the economic miracle – Today’s power grid takes shape

2.5 bil­lion peo­ple live on Earth

40 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

1950 elec­tric­i­ty comes from these sources:

Coal

72 %

Gas

5 %

Hydropow­er

20 %

Renew­ables

3 %

In the two decades fol­low­ing World War II, the glob­al econ­o­my grows rapid­ly – and with it, the demand for elec­tric­i­ty. Not only indus­try but also pri­vate house­holds require ever more ener­gy, as elec­tri­cal appli­ances such as wash­ing machines, refrig­er­a­tors, and tele­vi­sions grad­u­al­ly become stan­dard house­hold items. Dur­ing this peri­od, pow­er grids in Europe evolve from region­al sup­ply struc­tures into large-scale, nation­al, inter­con­nect­ed pow­er grids, and inter­na­tion­al grid coor­di­na­tion is also being pro­mot­ed as ear­ly as the 1950s. Both devel­op­ments neces­si­tate phase shifters for load flow con­trol, which can­not oper­ate with­out tap chang­ers. With high-volt­age direct cur­rent (HVDC) trans­mis­sion, a new tech­nol­o­gy grad­u­al­ly gains accep­tance for trans­port­ing elec­tric­i­ty over long dis­tances with low loss­es. With­out tap chang­ers in the con­vert­er sta­tions, this is not eco­nom­i­cal­ly viable.

Higher switching capacity

As elec­tric­i­ty demand grew rapid­ly, so did the need for more pow­er­ful tap chang­ers. Reinhausen’s type D, devel­oped as ear­ly as 1943, achieved high­er switch­ing capac­i­ties by sep­a­rat­ing the divert­er switch and selec­tor, there­by meet­ing demand. In the 1960s, types G and K fol­lowed as solu­tions for extra-high volt­age.

1950
The oldest tap changer still in operation is produced. It is still in use today at the UNIPER oil-fired power plant in Ingolstadt
1953
The company moves to Falkensteinstraße
1957
Exports account for 50 % of sales
1958
Jansen passes away; MR takes over development tasks

1971 — 1989

Expansion and new consumers

3.8 bil­lion peo­ple live on Earth

50 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

1971 elec­tric­i­ty comes from these sources:

Coal

52 %

Gas

13 %

Hydropow­er

21 %

Nuclear pow­er

3 %

Renew­ables

11 %

In the 1970s and 1980s, the expan­sion of pow­er grids con­tin­ues world­wide, though the focus shifts from that of the post­war peri­od. Where­as pre­vi­ous­ly the empha­sis had been on build­ing nation­al grids, the focus now increas­ing­ly turns to inter­con­nect­ing large pow­er sys­tems. High-volt­age and extra-high-volt­age trans­mis­sion lines are built across bor­ders to bal­ance peak loads, share reserve capac­i­ty, and increase the reli­a­bil­i­ty of sup­ply. The 1973 oil cri­sis also marks an impor­tant turn­ing point in ener­gy sup­ply – to become less depen­dent on oil, the expan­sion of nuclear ener­gy is accel­er­at­ed world­wide. A phase of tech­no­log­i­cal mod­ern­iza­tion also begins – the increas­ing avail­abil­i­ty of com­put­ers auto­mates grid con­trol cen­ters, and SCADA sys­tems enable large-scale remote mon­i­tor­ing and con­trol of pow­er grids in real time for the first time.

A legend

To meet vir­tu­al­ly every cus­tomer require­ment, Rein­hausen con­tin­ued to expand its port­fo­lio. The OILTAP® M, devel­oped in 1973 – the “VW Golf” of on-load tap-chang­ers – enabled greater flex­i­bil­i­ty in terms of load cur­rent, volt­age require­ments, and num­ber of tap posi­tions thanks to its mod­u­lar design which made this tap chang­er pop­u­lar for many appli­ca­tions. Anoth­er inno­va­tion involved an oil tank made of glass-fiber-rein­forced plas­tic (GFRP) instead of hard paper. Rein­hausen was the first man­u­fac­tur­er to use this inno­v­a­tive mate­r­i­al in an on-load tap-chang­er.

1976
First training center in Regensburg
1980
First foreign subsidiary in Brazil
1989
Acquisition of tap-changer production from Westinghouse & Siemens

1990 — 2000

Liberalization of the electricity markets

5.3 bil­lion peo­ple live on Earth

76 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

1990 elec­tric­i­ty comes from these sources:

Coal

38 %

Gas

15 %

Hydropow­er

18 %

Nuclear pow­er

17 %

Renew­ables

12 %

The 1990s are a time of new begin­nings: The Iron Cur­tain has fall­en, com­put­ers are increas­ing­ly shap­ing the work­place, the World Wide Web goes online, the dig­i­tal age begins, and the mobile phone gains wide­spread accep­tance there­by per­ma­nent­ly trans­form­ing com­mu­ni­ca­tion. In many coun­tries, par­tic­u­lar­ly in Europe, elec­tric­i­ty mar­kets are being lib­er­al­ized, and gen­er­a­tion, trans­mis­sion, and dis­tri­b­u­tion are being sep­a­rat­ed. At the same time, inter­na­tion­al inter­con­nec­tion is increas­ing, and with it, the cross-bor­der elec­tric­i­ty trade. The grow­ing num­ber of play­ers and trade flows sig­nif­i­cant­ly increase the com­plex­i­ty of grid oper­a­tion and neces­si­tate more com­put­er-aid­ed con­trol. Progress is also being made in the tech­ni­cal devel­op­ment of renew­able ener­gy gen­er­a­tion. A mile­stone is the world’s first off­shore wind farm, which goes into oper­a­tion in Den­mark in 1991.

The vacuum revolution

MR entered the vac­u­um switch­ing tech­nol­o­gy mar­ket as ear­ly as the late 1980s with the acqui­si­tion of the reac­tor switch divi­sion of West­ing­house Elec­tric Cor­po­ra­tion. In 2000, the VACUTAP® VV® marked a break­through in the field of high-speed tap chang­ers. The first of these tap chang­ers with vac­u­um tech­nol­o­gy for oil-filled trans­form­ers made it pos­si­ble to oper­ate the tap chang­er with vir­tu­al­ly no main­te­nance. Rein­hausen thus mod­ern­ized the basic prin­ci­ple for the next mil­len­ni­um.

1990s
The company’s globalization continues
1999
Messko GmbH becomes part of the REINHAUSEN Group

from 2001

The energy transition gains momentum

6.2 bil­lion peo­ple live on Earth

78 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

2001 elec­tric­i­ty comes from these sources:

Coal

39 %

Gas

19 %

Hydropow­er

17 %

Nuclear pow­er

17 %

Renew­ables

8 %

Since the 2000s, more and more solar and wind farms have been built and PV sys­tems installed on rooftops, and the share of renew­able ener­gy in the over­all ener­gy mix is steadi­ly increas­ing. The expan­sion of HVDC lines is pro­gress­ing to trans­port ener­gy gen­er­at­ed by off­shore wind farms or in remote gen­er­a­tion regions to con­sump­tion cen­ters. The rapid expan­sion of renew­able ener­gy, par­tic­u­lar­ly wind and solar pow­er, is lead­ing to more decen­tral­ized and volatile elec­tric­i­ty gen­er­a­tion. Pre­vi­ous­ly uni­di­rec­tion­al load flows are now becom­ing increas­ing­ly bidi­rec­tion­al, espe­cial­ly in the dis­tri­b­u­tion grid sec­tor. And with the rise of elec­tric mobil­i­ty, new con­sumers are being added. All of this makes the reg­u­la­tion of dis­tri­b­u­tion grids nec­es­sary. At the same time, the infra­struc­ture in many loca­tions is reach­ing a crit­i­cal age, and mon­i­tor­ing solu­tions and main­te­nance ser­vices for equip­ment are thus gain­ing in impor­tance.

Regulated distribution networks

To make dis­tri­b­u­tion grids con­trol­lable, tap chang­ers are need­ed that are small, cost-effec­tive, and can be man­u­fac­tured in large quan­ti­ties. In 2012, Rein­hausen launched the GRIDCON® iTAP®, the first tap chang­er for dis­tri­b­u­tion trans­form­ers. In 2016, the ECOTAP® VPD® marked a deci­sive mile­stone, and the world’s small­est high-speed resis­tor-type tap-chang­er is already in wide­spread use today, there­by con­tribut­ing to the suc­cess of the ener­gy tran­si­tion.

2001
100,000 tap changers “Made by Reinhausen”
2002
HIGHVOLT becomes a member of the REINHAUSEN Group
2002
The Power Quality division is founded
2009
Reinhausen Power Composites is founded
2009
Reinhausen celebrates its 125th anniversary

to 2126

Looking to the future

8.3 bil­lion peo­ple live on Earth

92 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

2026 elec­tric­i­ty comes from these sources:

Coal

34 %

Gas

22 %

Hydropow­er

15 %

Nuclear pow­er

9 %

Renew­ables

20 %

10.5 bil­lion peo­ple live on Earth

99 % of the world’s pop­u­la­tion has access to elec­tric­i­ty

2126 elec­tric­i­ty is expect­ed to come from these sources:

Coal

3 %

Gas

7 %

Hydropow­er

12 %

Nuclear pow­er

23 %

Renew­ables

55 %

A world with­out elec­tric­i­ty has long been unthink­able – com­mu­ni­ca­tion, trans­porta­tion, our work, and our entire lives depend on a reli­able pow­er sup­ply. In the com­ing decades, pow­er grids face a fun­da­men­tal trans­for­ma­tion. It is already clear today that glob­al elec­tric­i­ty demand will dou­ble by 2050 – dri­ven by the elec­tri­fi­ca­tion of the mobil­i­ty and heat­ing sec­tors, our hunger for data, and the use of arti­fi­cial intel­li­gence. At the same time, the com­plex­i­ty of the grids is increas­ing due to the con­tin­ued expan­sion of renew­able ener­gy. New tech­nolo­gies will be nec­es­sary to meet these chal­lenges. Whether it’s super­con­duct­ing cables, local direct-cur­rent grids, smart con­trol sys­tems, or large-scale stor­age solu­tions – the indus­try is work­ing dili­gent­ly to devel­op the flex­i­ble, dig­i­tal, and resilient grids of the future.

The technologies for tomorrow

Rein­hausen is once again demon­strat­ing its inno­v­a­tive strength with its lat­est tap-chang­er tech­nol­o­gy, VACUTAP® VI. But the com­pa­ny has long been more than just a man­u­fac­tur­er of on-load tap-chang­ers. In addi­tion to com­pre­hen­sive ser­vices – which increas­ing­ly involve com­plete sub­sta­tions – Rein­hausen offers solu­tions for pow­er qual­i­ty, the ETOS® automa­tion solu­tion, and sys­tems for asset per­for­mance mon­i­tor­ing. Rein­hausen as “The Pow­er behind Pow­er” and com­ple­ment­ed by expert con­sult­ing, is active­ly shap­ing the path toward the all-elec­tric soci­ety.

2017
Hans von Mangoldt joins the REINHAUSEN Group
2026
5,500 employees work worldwide at 57 locations in 28 countries
2030
The plant expansion in Haslbach is completed
2126
The all-electric society is a reality


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