Reinhausen is now launching the fourth generation of the MD motor-drive unit in the USA with ETOS®. Robert Vary, CEO and President of Reinhausen USA, explains the background and benefits of the modular system solution for monitoring, controlling, regulating and digitizing power transformers.
Where do you see the biggest challenges for grid operators and utilities in the USA?
On the one hand, there is the energy transition and the associated electrification of the economy. The grid needs to be expanded at all levels to achieve this, yet longer delivery times for transformers–potentially up to five years–complicate the necessary updates. The situation is being exacerbated by new super consumers such as AI data centers. For example, in Virginia, by far the most important region for data centers, electricity consumption is set to more than double in the next ten years. And the industry is also experiencing an outflow of expertise due to an aging workforce. Last but not least, cost pressure is growing, which is bringing operating and maintenance costs into focus.
“ETOS® MD-IV can be used to improve maintenance intervals, extend the service life and optimize the capacity of transformers.”
Robert Vary, CEO and President Reinhausen USA
How can Reinhausen help in the face of these challenges?
With the new ETOS® MD-IV, we offer a solution to many of these requirements: Because we understand the struggles faced in the US market, our improved motor drive for on-load tap-changers now comes with ETOS® (Embedded Transformer Operating System) included. ETOS® is an open and modular system solution for monitoring, controlling, regulating and digitizing power transformers. It is the world’s first open operating system for intelligent transformers.
What are the specific advantages of ETOS® MD-IV for operators?
ETOS® MD-IV is more than just a motor drive for on-load tap-changers. You can now equip transformers with sensors from all manufacturers. All the information comes together in the ETOS® control cabinet and is evaluated by algorithms. The algorithms capitalize on Reinhausen’s data and experience from many decades of working with transformers. That data then enables analysis so that maintenance intervals can be optimized, service life extended and capacities optimized. What’s more, operators become less dependent on the expertise of their employees as they continue to develop the next generation workforce.
Is ETOS® MD-IV produced in the USA?
Yes, true to the motto “Made in the USA and powered by German technology” we manufacture the motor drive entirely at our plant in Humboldt, Tennessee. Reinhausen has invested over USD 3.5 million and built its own production line. This will enable us to produce around 2,500 units annually for the US market.